Alabama Cooperative Extension System

Alabama Irrigation and Water Resources
Auburn University · College Of Agriculture

 

                                                            BIOSYSTEMS ENGINEERING SERIES

                 TIMELY INFORMATION

                             Agriculture, Natural Resources & Forestry


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Department of Biosystems Engineering, Auburn University, AL 36849-5626

BSEN-IRR-07-01                                                                                                                     MAY, 2007

140 Acre Pivot for Farm or Wastewater Irrigation

Ted W. Tyson, Biosystems Engineer & Professor

       Larry M. Curtis, Biosystems Engineer & Professor (Retired)

General Description

This publication attempts to evaluate a typical irrigation system in terms of initial and annual cost and its adaptability to Alabama conditions for farm and/or wastewater irrigation. The cost per acre to purchase, install and operate an irrigation system will depend on the design requirements for each individual unit. Where two irrigation sites have similar characteristics, (i.e, water source, land clearing requirements, field size, shape, elevation, etc.) the component requirements and cost analysis of one site may be used to get an idea of the requirements for the second site. While the design illustrated on the first page of this publication is not neccssarily a recommended layout, it is one example. Each farm or wastewater irrigation site must be evaluated on an individual basis to determine the exact design and component requirements and to develop a cost analysis for that particular location.

The example system utilizes surface water. For farm irrigation, this is a stream, creek or pond. For wastewater irrigation this would be either a single or two stage animal waste treatment lagoon. In areas where wells are practical, well cost should be determined. Whether to go with a well or surface water development on a combination of these will vary with local conditions and must be evaluated on a case-by-case basis.

For the example system discussed here, typical initial costs for each component are indicated and annual per acre ownership and operating costs are estimated. Annual costs are calculated over the useful life of the equipment. Available tax credits and/or other tax advantages or federal or state cost share for animal waste management systems are not figured in this example, but would reduce ownership costs when available. Also, remember that the loan repayment period for purchasing irrigation equipment is usually much shorter than the useful life used for calculating ownership cost. Where this is true, annual ownership cost may underestimate actual cash flow needed to meet loan obligations during the repayment period. Another alternative to direct purchase of irrigation equipment is equipment leasing. This may be desirable in some cash flow situations.

The system described here uses a diesel power source. Electric power is also an option, threephase power, where available, or single phase-powered phase convertors, is also an option. This is particularly the case in the wastewater situation where the irrigation system will be needed on the site for lagoon level control over the entire life of the animal waste lagoon.

DESCRIPTION: 140 Acre Center Pivot

The 140-acre stationary center pivot system described here is considered a standard unit. When the pivot point is located at the center point of a 160 acre block of land, this system will irrigate approximately 140 acres. (In order to irrigate 140 acres, an end gun must be used to irrigate a portion of the comers.) This size is easily adapted to large fields where 160 acre square blocks are available. The only additional equipment necessary for wastewater irrigation is a float, to position the pump suction above the lagoon floor and about 18 inches below the lagoon surface to prevent solids pickup.

A breakdown of component costs is shown on pages 4 and 5 for the irrigation system illustrated on page 1. Annual per acre ownership and operating costs are also calculated.

 COST ANALYSIS OF IRRIGATION SYSTEMS

CENTER PIVOT SYSTEM

140 Acre Coverage, 1 Pivot Point140 Acre Coverage, 1 Pivot Point

  Initial

Cost

    Years

    Useful Life

    Yearly

    Depreciation

A. Basic System--Investment Cost
1. System Electric Drive

    Length-1320 feet plus

    end gun coverage= 75 feet

    System Options(including)

    End Gun-Running Lights-Automatic

    End Gun Control-Automatic Stop-

    Booster Pump-Sprinkler and Towing

    Package-Low Pressure Shut-Off-

$55,440

      20

    $2,772

2. Freight, Installation 10,000

      20

    500

3. Power Unit and Pump

    101 Horsepower-

    Minimum Continuous

    Centrifugal Pump 1,100 gpm

    @ 242 TDH

17,280

      10

    1,728

4. Generator for Pivot,

    12 kw.

    2800 feet, safety wire

11,478

      15

    765

5. PVC Pipe (installed)

    10 Inch x 2800 feet

    @ $8.10/foot

22,680

      20

    1134

6. Pipe Valves, Fittings, Concrete 4,8676

      20

    244

7. Miscellaneous 3,204

      ---

    ---

    TOTAL COST

124,989

    6,249

    TOTAL COST PER ACRE

893

    45

B. Annual Ownership Cogs
Yearly Totals

    1. Yearly Depreciation

$6,249

    2. Interest on Average Investment (9%)

$5,625

    3. Insurance on Average Investment (.7%)

$438

      TOTAL ANNUAL OWNERSHIP COST

$12,312

      TOTAL ANNUAL OWNERSHIP COST PER ACRE

$87.95
C. Annual Operating Cost (Per Acre-Inch of Water Applied)

    1. Fuel($ 3.00/gallon)

$7.73

    2. Oil ($9.50/gallon)

$0.49

    3. Repairs --Power Unit

$0.45

    4. Repairs -- Irrigation Unit

$0.62

    5. Labor ($8.00/hour)

$0.10

      TOTAL OPERATING COST PER ACRE-INCH

$9.39

      ANNUAL OPERATING COST FOR YEAR REQUIRING

      7 ACRE-INCHES OF WATER

$9,202
D. Annual Total Costs for Owning and Operating an Irrigation

System during Year Requiring 7 Acre-Inches of Water

      TOTAL ANNUAL COST PER SYSTEM

$21,514

      TOTAL ANNUAL COST PER IRRIGATED ACRE

$153.67

Thus, additional yield worth at least $154 per acre would be required to cover the ownership and operating cost for this system.

Additional production costs resulting from higher fertilizer rates, additional seed, increased harvesting and drying costs, etc., incurred due to intensified irrigation would also have to be covered in order to offset all additional expenses. Nutrient value of wastewater may reduce higher fertilizer costs. 

AIABAMA A&M AND AUBURN UNIVERSITIES, AND TUSKEGEE UNIVERSITY, COUNTY GOVERNING BODIES AND USDA COOPERATING

The Alabama Cooperative Extension System offers educational programs, materials, and equal opportunity employment to all people without regard to race, color, national origin, religion, sex, age, veteran status, or disability.

Publication No. BSEN-IRR-0701

Ted W. Tyson, Biosystems Engineer & Professor Auburn University

Larry M. Curtis, Biosystems Engineer & Professor (Retired) Auburn University

Issued in furtherance of Cooperative Extension work in agriculture and home economics, Acts of May 8 and June 30, 1914, and other related acts, in cooperation with the U.S. Department of Agriculture. The Alabama Cooperative Extension System (Alabama A&M University and Auburn University) offers educational programs, materials, and equal opportunity employment to all people without regard to race, color, national origin, religion, sex, age, veteran status, or disability.

This document is author-produced (unedited).