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Untitled Document

 



CIRCULAR ANR-243
(09/82)
A L A B A M A    A & M    A N D    A U B U R N    U N I V E R S I T I E S

HARVESTING, DRYING AND
STORING GRAIN SORGHUM



James Donald, Agricultural Engineer - Processing
Charles B. Ogburn, Extension Agricultural Engineer



Grain sorghum has some characteristics that make harvesting, drying and storing it quite different from harvesting, drying and storing other Alabama grain crops. But with some equipment modifications and good management, the machinery used to harvest, dry and store other grains can be effectively used for grain sorghum.



HARVESTING


     Excessive harvesting losses are quite common in grain sorghum. Header losses are often very high, especially when lodging is a problem. The keys to low-loss harvesting of grain sorghum are harvesting at the right time, and doing it with properly operated equipment.


WHEN TO HARVEST

     Grain sorghum should be harvested as early as possible to minimize high combining losses, and losses to birds, insects, mold, and bad weather. In the Southeast, grain sorghum does not normally get dry enough in the field for safe storage until after a killing frost; but waiting for a frost increases the probability of excessive field losses. Therefore, you should plan to harvest sorghum before it reaches safe storage moisture level and to dry it mechanically.
     Mature grain sorghum in the field contains about 30 percent moisture. At moistures higher than 25 percent, the seeds are too soft to withstand the threshing action of combining. The ideal moisture content for harvesting grain sorghum is about 20 percent. At higher moisture content, more losses would be expected in the tailings. At lower moisture content, header losses would probably be higher. Approximate harvesting losses to be expected at various moisture levels are as follows:





HARVESTING EQUIPMENT

     When properly adjusted and operated, a conventional combine will thresh, separate and clean grain sorghum satisfactorily. But the combine must have special adjustments and proper operation to keep harvesting losses low.
     Header losses are often excessive, especially in lodged or overdry sorghum. Header modifications, including cutter bar guard extensions, will reduce these losses.
     When using a conventional header, raise the header as high as possible without skipping too many heads. This will minimize the load on the threshing and separation equipment in the combine.
     The reel tip speed should be about 25 percent faster than the combine ground speed. This allows the reel to pull the heads gently onto the platform as they are cut, and so minimizes shatter losses. The reel should run only deep enough into the heads to gain control, not deep enough to catch under the heads and throw them over the back of the header.
     Row crop headers are ideal for grain sorghum harvesting. Research shows that - under ideal field conditions, row crop headers will save approximately 0.6 percent more grain than a conventional header. But in severely lodged grain sorghum, a row crop header could harvest as much as 40 percent more grain than a conventional grain table could harvest from the same field.


THRESHING-CYLINDER AND CONCAVE ADJUSTMENTS

     The threshing action for any crop should be just aggressive enough to detach the seed from the heads. Cylinder speeds of 750-900 rpm are recommended for most combines.
     On most combines, clearance should be about 1/2 inch in front, and 1/8 - 3/16 inch in the rear. Check your operator's manual for recommended cylinder speeds and concave adjustments for your machine, then try it in the field and make exact adjustments.
     Grain sorghum stalks are normally at a higher moisture content at harvest than cornstalks, and are more likely to be chopped up and put into the grain tank. As little material as possible should be returned to the cylinder because some of the recycled material will eventually be broken into pieces small enough to go into the grain tank. The chaffer extension should be closed enough to prevent excessive return, even if it means a slight loss of grain off the chaffer.
     Watch the sieve closely for indications of matting. Matting can lead to excessive grain loss. Check your operator's manual for recommended adjustments for the cylinder, concaves, chaffer, sieve and fan.


MANAGING FIELD LOSSES

     Check your field losses by remembering that 17 kernels per square foot is a loss of approximately 1 bushel per acre. The following procedure can be followed to estimate your losses, and to determine their cause:

1. Find your total losses by counting the kernels in a 10-square-foot area over the entire width of cut behind the combine;
2. Find your preharvest loss by counting kernels on a 10-square-foot area ahead of the combine;
3. Find your gathering unit loss by counting the number of kernels in a 10-square-foot area under the combine (behind the cutter bar but ahead of the tailings discharge area). Subtract the preharvest loss from this value to get your gathering unit loss;
4. Find your threshing and separation loss by subtracting preharvest and gathering unit losses from the total loss.
          If your total losses are more than 10 percent of your yield, you should adjust the combine to reduce losses.



DRYING


WET HOLDING

     Wet sorghum cannot be held as long as corn, although farmer experience from other states indicates that holding overnight is not as dangerous as was thought. The sorghum mass packs tighter, allowing less air circulation and encouraging seed germination and mold growth.
     To minimize wet holding risks, follow these pointers:

1. Be very cautious about holding for more than one day ahead of the dryer, especially in your first year of experience. Also, be sure that all wet grain has been removed from the holding bin before refilling;
2. Recognize that conditions of 23-24 percent moisture and 80-90°F grain temperatures are ideal for heating, mold and sprouting. Safety margins are very narrow;
3. Consider adding aeration of 1/2 cfm/bu to the wet holding tank.


REMOVING TRASH

     Trash and green matter contamination is a more severe problem in drying sorghum than in drying corn. Most Southeastern sorghum is harvested before frost and usually there are many pieces of green stems and leaves to contend with. In the dryer, this trash tends to float and collect in comers, causing a fire hazard and affecting air flow.
     Very trashy sorghum may need to be cleaned both before and after drying. Removing trash before drying decreases the load on the dryer and allows for more uniform drying. However, "wet side" cleaning is difficult because the grain tends to be wet and sticky from the stem juices released during combining, and the grain will need cleaning after drying also.
     Cleaning sorghum is a scalping operation to sieve out the large particles and trash rather than sifting out the fines from the seeds. If you use rotary screens, remember that the grain falls through the screen and the trash is retained. Since most cleaners are designed to retain the grain and drop the fines, you may need to re-orient the take-away conveyors to handle the large volume that falls through the screen.


DRYING AND COOLING RATES

     Since sorghum seeds are smaller than corn kernels, there is less space between them and therefore more resistance to air flow. At an air flow rate of 10 cfm/bu, a 3-foot depth of sorghum has about as much resistance as a 4-foot depth of corn, as shown in the bar graph below.




     The graph should not be interpreted to mean that you cannot dry sorghum at depths of 4 feet or more. Resistance to air flow depends on how much air you are forcing through the openings around the kernels or grains. By reducing air flow rates to 3 to 5 cfm/bu (typical for deep bin drying), you bring the resistance level down to tolerable levels. This means, however, that both drying and cooling times will be longer than for corn.
     A single sorghum seed exposed to air flow will dry faster than a single kernel of corn because it is smaller and the interior moisture can get out faster. But since the greater flow resistance of a layer of sorghum in a bin reduces the quantity of air flow, drying and cooling rates for sorghum will be only two-thirds those of corn for the same moisture content and drying equipment.


FIRE RISK

     Reports indicate that more fires occur in sorghum drying than in corn drying. One reason is the higher level of trash in sorghum grain. Since this trash dries faster than the grain and may remain through several drying cycles, it can easily reach a "tinder" condition. Here are the steps to take to reduce fire risk to a minimum:

1. Don't increase the heat level to speed up drying. Warn inexperienced operators about this - they often try to compensate for sorghum's slower drying rate;
2. Inspect all dryers at least once a day to make sure all pockets of material are unloading. Continuous flow dryers may have to be emptied daily to permit inspection. Flow-through types are especially dangerous. DO NOT leave fully automatic dryers running unattended for long periods of time. Closely supervise all drying processes, especially if this is your :first experience with sorghum drying;
3. Don't let fuzz or dust accumulate around or on motors, controls and equipment. This material collects moisture and can short-circuit motors and controls, or it may itself be ignited by normal arcing when electrical contacts open and close. Clean daily (preferably with compressed air) any dust accumulation on end bell housings on open electric motors, switches and control boxes, and air intake screens on motors, radiators, .filters and fans;
4. Don't allow trash to be sucked into the intake. This trash is likely to go through the flame and be deposited, still glowing, in the plenum chamber and possibly in the grain mass. Keep the ground clean around the air intake. You may also need to shield the intake to reduce ground pickup. But remember: (1) do not restrict air flow by too fine a screen (1/4-inch mesh is adequate), by reduced intake area or by sharp comers; (2) arrange the screen so that leaves and trash will drop away without blocking the air intake; and (3) be careful that overhead intakes do not pull in trash carried by wind gusts. Recognize also that trash can sift through and blow under false floors in bin dryers, making the fire hazard as great as with flow-through dryers. The low position of the air intake of bin dryers presents an added trash pickup hazard.



DRYING PROCEDURES

     Any drying method used for shelled corn should also work for sorghum, subject to the limitations of lower air flow and, hence, capacity. Bin drying should be similar to corn if drying depths and layers are reduced 25 to 40 percent.
     For long-term storage, sorghum should be dried to 12 percent moisture.
     Corn and sorghum can be layered or mixed if the grain is to be used for livestock feed. Either can be placed on the bottom, but the overall depth or layer thickness should be reduced to compensate for the added flow resistance of the sorghum portion of the total.
     Drying air temperatures are essentially the same for sorghum as for corn:

1. 110°F maximum for grain to be used for seed;
2. 120-140°F for non-stirred batch-in-bin feed-grain installations using air flows of 10-25 cfm/bu for 2 1/2 to 4 foot depths;
3. 160-200°F for feed grain in batch or continuous flow installations using air flows of 100-200 cfm/bu;
4. Add 10-20°F to outside air for deep layer drying with supplemental heat with timer or humidistat heat input control.


     Procedures used for dryeration, grain stirring and blending can be the same as for corn if allowance is made for the increased air flow resistance of sorghum.



STORAGE


     Dry sorghum stores essentially the same as shelled corn. As mentioned above, it should be cleaned before storing. In addition, it should be mechanically spread or filled to distribute the fines and trash.
     A properly designed aeration system is essential for safe storage. Here are major considerations in the operation of such a system:

1. Use 1/10 cfm/bu air flow;
2. Cooling is the first consideration, with humidity and moisture control secondary. Run the fan, regardless of weather conditions, whenever the grain is heating or over 25 percent moisture content;
3. When the grain is below 22 percent moisture and not heating, run the fan whenever the outside air is 10°F cooler than the grain mass until the grain is cooled down to 40-50°F;
4. The increased air flow resistance of grain sorghum reduces aeration flow rates compared to corn. This may not be as critical as in drying, however, because of the low air flow rates and the greater latitude in aeration.

     Most of the information contained in this publication was adapted from Harvesting, Drying and Storing Grain Sorghum, AE-82, Purdue University.

 

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